Products - Thermocouple Extension Wire         Return to Product Index

Extension grade thermocouple wire is used to complete the thermocouple circuit from the thermocouple element to the temperature instrument. Note that extension grade wire should not be used to make thermocouple elements. Extension wires can be divided into two categories. Category 1 extension wires are made with conductors which are the same as the thermocouple. Category 2 extension wires are made with conductors which are different from the the thermocouple. The base metal thermocouples are used with Category 1 extension wires. Noble metal and a few nonstandard thermocouples are used with Category 2 extension wires. The extension wire and thermocouple wire must both be of the same calibration type to maintain the accuracy of the thermocouple. The polarity of each set of wires must also be maintained during installation in order for the thermocouple circuit to function properly. The RED wire is always the NEGATIVE leg of the extension wire. Extension grade wire is also color coded to help with identification and installation. See the extension grade wire color code table in this catalog. If the extension wire will be subject to repeated flexing, a stranded wire should be used to prevent fatigue and failure. For typical, non-flexing, ambient temperature, indoor use, a 20 gauge (1.3mm) solid conductor with PVC insulation wire is an excellent choice. Note: Never install extension wire in the same conduit as power lines. This will cause interference and errors in the temperature readings. It is a good practice to keep the extension wire at least 1 foot away from power lines to maintain an accurate thermocouple circuit.

S = Stranded OB8 = Over braid 304ss OB9 = Over braid alloy 600 Ga. = Wire Gauge

Special Grade wire available on request. Double Type designation letter.
Example: 20KX-GG --> 20KKX-GG

Quantity shipped may vary plus or minus 10% from quantity ordered unless otherwise
arranged.

Armored Cable (304ss) on extension wire can be made to custom lengths.     
   

 Type BX Extension Wire
Color Code: Positive, non-magnetic - Gray Negative, non- magnetic - Red Overall - Gray
Part Number Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
20BX-TT 20 Solid Teflon (fused) Teflon (fused) 400 204 10 14.9 .12 x .06 3.1 x 1.5

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 Type EX Extension Wire
Color Code: Positive, non-magnetic - Purple Negative, non- magnetic - Red Overall - Purple
Part Number Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
16EX-PP 16 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 25.0 37.2 .20 x .13 5.1 x 3.3
16EX-TT 16 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 25.0 37.2 .16 x .10 4.1 x 2.5
20E-GG * 20 Solid Fiber glass & saturant Fiber glass & saturant 900 480 7.7 11.5 .11 x .08 2.8 x 2.0
20EX-PP 20 Solid Polyvinyl Plastic Polyvinyl Plastic 400 204 10 14.9 .12 x .06 3.1 x 1.5

* Indicates Thermocouple quality (overall brown, if tracer - Purple)

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 Type JX Extension Wire
Color Code: Positive, non-magnetic - White Negative, non- magnetic - Red Overall - Black
Part
Number
Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
14JX-PP 14 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 34.5 51.3 .22 x .15 5.6 x 3.8
16JX-GG 16 Solid Glass Braid Glass Braid 400 204 17.9 26.6 .15 x .09 3.8 x 2.2
16JX-GG-S 16 Stranded Glass Braid Glass Braid 400 204 20.8 31.0 .16 x .10 4.1 x 2.5
16JX-PP 16 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 25.0 37.2 .20 x .13 5.1 x 3.3
16JX-TT 16 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 25.0 37.2 .16 x .10 4.1 x 2.5
20J-GG * 20 Solid Fiber glass &
saturant
Fiber glass &
saturant
900 480 7.7 11.5 .09 x .06 2.3 x 1.5
20JX-PP 20 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 12.5 18.6 .16 x .10 4.1 x 2.5
20JX-PP-S 20 Stranded Polyvinyl Plastic Polyvinyl Plastic 220 140 15.0 20.8 .19 x .11 4.7 x 2.7
20JX01PPS-TWSD 20 Stranded Polyvinyl Plastic
(twisted, shielded, drain wire)
Polyvinyl Plastic
(twisted, shielded, drain wire)
200 93 16.0 23.8 .17 4.32
20J-TT-ex * 20 Solid Teflon (extruded) Teflon (extruded) 400 204 11.0 16.4 .12 x .07 3.1 x 1.8

* Indicates Thermocouple quality (overall brown, if tracer - White)

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 Type KX Extension Wire
Color Code: Positive, non-magnetic - Yellow Negative, non- magnetic - Red Overall - Yellow
Part
Number
Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
14KX-PP 14 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 34.5 51.3 .22 x .15 5.6 x 3.8
16KX-GG 16 Solid Glass Braid Glass Braid 400 204 17.9 26.6 .15 x .09 3.8 x 2.2
16KX-GG-S 16 Stranded Glass Braid Glass Braid 400 204 20.8 31.0 .16 x .10 4.1 x 2.5
16KX-TT 16 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 25.0 37.2 .20 x .13 5.1 x 3.3
16KX-TT-S 16 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 25.0 37.2 .16 x .10 4.1 x 2.5
20K-GG * 20 Solid Fiber glass &
saturant
Fiber glass &
saturant
900 480 7.7 11.5 .09 x .06 2.3 x 1.5
20KX-PP 20 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 12.5 18.6 .16 x .10 4.1 x 2.5
20KX-PP-S 20 Stranded Polyvinyl Plastic Polyvinyl Plastic 220 140 14.0 20.8 .19 x .11 4.7 x 2.7
20KX01PPS-TWSD 20 Stranded Polyvinyl Plastic
(twisted, shielded, drain wire)
Polyvinyl Plastic
(twisted, shielded, drain wire)
200 93 20.0 29.8 .17 4.32
20K-TT-ex * 20 Solid Teflon (extruded) Teflon (extruded) 400 204 11.0 16.4 .12 x .07 3.1 x 1.8

* Indicates Thermocouple quality (overall brown, if tracer - Yellow)

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 Type NX Extension Wire
Color Code: Positive, non-magnetic - Yellow Negative, non- magnetic - Red Overall - Yellow
Part
Number
Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
20NX-PP 20 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 12.5 18.6 .16 x .10 4.1 x 2.5
20NX-TT 20 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 10 14.9 .12 x .06 3.1 x 1.5
20N-GG * 20 Solid Fiber glass &
saturant
Glass braid 900 480 7.7 11.5 .09 x .06 2.3 x 1.5

* Indicates Thermocouple quality (overall brown, if tracer - Yellow)
 
 Type RSX Extension Wire
Color Code: Positive, non-magnetic - Black Negative, non- magnetic - Red Overall - Green
Part
Number
Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
16RSX-GG 16 Solid Glass Braid Glass Braid 400 204 17.9 26.6 .15 x .09 3.8 x 2.2
16RSX-GG-S 16 Stranded Glass Braid Glass Braid 400 204 22.2 33.1 .17 x .10 4.3 x 2.5
16RSX-PP 16 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 25.0 37.2 .20 x .13 5.1 x 3.3
16RSX-TT 16 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 25.0 37.2 .16 x .10 4.1 x 2.5
16RSX-TT-S 16 Stranded Teflon Teflon 400 204 28.6 42.5 .18 x .11 4.6 x 2.8
20RSX-PN 20 Solid Polyvinyl Plastic Nylon 220 104 12.5 18.6 .16 x .10 4.1 x 2.5

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 Type CX Extension Wire
Color Code: Positive, non-magnetic - Blue Negative, non- magnetic - Red Overall - Blue
Part
Number
Wire Insulation
On each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
16TX-PP 16 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 25.0 37.2 .20 x .13 5.1 x 3.3
16TX-TT 16 Solid Teflon
(fused tape)
Teflon
(fused tape)
400 204 25.0 37.2 .16 x .10 4.1 x 2.5
20T-GG * 20 Solid Fiber glass &
saturant
Fiber glass &
saturant
500 260 7.7 11.6 .09 x .06 2.3 x 1.5
20TX-PP 20 Solid Polyvinyl Plastic Polyvinyl Plastic 220 104 12.5 18.6 .16 x .10 4.1 x 2.5
20TX-PP-S 20 Stranded Polyvinyl Plastic Polyvinyl Plastic 220 104 14.0 20.8 .19 x .11 4.7 x 2.7
20T-TT-ex-S * 20 Stranded Teflon FEP,
extruded
Teflon FEP,
extruded
200 93 12.0 17.9 .13 x .08 3.4 x 2.0

* Indicates Thermocouple quality (overall brown, if tracer - Blue)
 
 Type TX Extension Wire
Color Code: Positive, non-magnetic - Blue Negative, non- magnetic - Red Overall - Blue
Part
Number
Wire Insulation
on each wire
Insulation
Overall
Max. Temp. Approx.
Pounds
per
1000 ft.
Approx.
Kgrams
per
Kmeters
Nominal size
Ga. Style F C Inches mm
20W5RX-TT 20 Solid Teflon
(fused)
Teflon
(fused)
400 204 10 14.9 .12 x .06 3.1 x 1.5

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